A globally recognized automotive manufacturer partnered with Waites to scale its predictive maintenance program beyond the limits of route-based monitoring. By deploying more than 3,200 wireless sensors across six facilities and integrating AI-powered analytics with in-house vibration experts, the company established a hybrid model that delivers real-time visibility, faster triage, and more effective maintenance planning. This collaboration has already unlocked over $32.5 million in documented savings and delivered a 990% ROI, while reducing catastrophic failures
and unplanned downtime.
The case study showcases how Waites helped transform predictive maintenance into a company-wide reliability strategy, blending advanced technology with human expertise to protect assets, extend equipment life, and strengthen operational resilience.
