Scaling PdM with AI Sensors Saves Leading EV Manuf. $51M in Downtime Costs

A leading global electric vehicle (EV) manufacturer partnered with Waites to overcome the challenges of aging equipment, limited skilled labor, and costly unplanned downtime. By deploying hundreds of wireless sensors connected through a secure cellular mesh network, the company gained continuous visibility into critical assets like ovens and abatement systems. AI-powered analytics combined with expert […]
Waites Max ROI Guide

Maximizing return on investment (ROI) in today’s industrial landscape requires moving beyond reactive and preventive maintenance toward predictive, data-driven strategies. The ROI of Condition Monitoring Guide explores how AI-powered predictive maintenance (PdM) systems transform asset management by reducing downtime, extending equipment life, and driving measurable cost savings. With case studies from industries like pharmaceuticals and […]
How Owens Corning Prevents an $11M Loss with Waites

When Owens Corning’s decades-old ball mill at its Tessenderlo Plant began to fail, Waites’ predictive maintenance system detected the issue before a catastrophic breakdown could occur. The proactive intervention avoided more than 5,300 hours of downtime and over $11 million in potential production losses, repair costs, and labor. By leveraging wireless sensors, AI-driven analytics, and […]
Automotive Manufacturer Leverages Waites PdM to Unlock Over $32M in Cost Savings

A globally recognized automotive manufacturer partnered with Waites to scale its predictive maintenance program beyond the limits of route-based monitoring. By deploying more than 3,200 wireless sensors across six facilities and integrating AI-powered analytics with in-house vibration experts, the company established a hybrid model that delivers real-time visibility, faster triage, and more effective maintenance planning. […]
Scaling PdM with AI Sensors Saves Leading EV Manuf. $51M in Downtime Costs

A leading global electric vehicle (EV) manufacturer partnered with Waites to overcome the challenges of aging equipment, limited skilled labor, and costly unplanned downtime. By deploying hundreds of wireless sensors connected through a secure cellular mesh network, the company gained continuous visibility into critical assets like ovens and abatement systems. AI-powered analytics combined with expert […]
Waites Max ROI Guide

Maximizing return on investment (ROI) in today’s industrial landscape requires moving beyond reactive and preventive maintenance toward predictive, data-driven strategies. The ROI of Condition Monitoring Guide explores how AI-powered predictive maintenance (PdM) systems transform asset management by reducing downtime, extending equipment life, and driving measurable cost savings. With case studies from industries like pharmaceuticals and […]
How Owens Corning Prevents an $11M Loss with Waites

When Owens Corning’s decades-old ball mill at its Tessenderlo Plant began to fail, Waites’ predictive maintenance system detected the issue before a catastrophic breakdown could occur. The proactive intervention avoided more than 5,300 hours of downtime and over $11 million in potential production losses, repair costs, and labor. By leveraging wireless sensors, AI-driven analytics, and […]
Automotive Manufacturer Leverages Waites PdM to Unlock Over $32M in Cost Savings

A globally recognized automotive manufacturer partnered with Waites to scale its predictive maintenance program beyond the limits of route-based monitoring. By deploying more than 3,200 wireless sensors across six facilities and integrating AI-powered analytics with in-house vibration experts, the company established a hybrid model that delivers real-time visibility, faster triage, and more effective maintenance planning. […]
